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Shri Mahavir Ferro Alloys Private Limited (SMFA) started its operations in 2003-04 with a 100 TPD sponge iron kiln at the Kalunga Industrial Estate in Odisha. The company further expanded the capacities of its sponge iron plant with the addition of a third 100 TPD Kiln along with two 12 Ton induction furnaces with a Continuous Casting Machine (for Billet casting) in the year 2008. Adding one more feather to its expansion program, SMFA commissioned a 12 MW coal-based Captive Power Plant in March 2008 to meet the power requirements of its three 100 TPD sponge iron plants and steel melting shop (SMS).

SMFA has its railway siding, which was approved by the South eastern Railways in the year 2007, and its design and engineering got approved in 2009. The company upgraded the railway siding to a private freight terminal to cater to plants’ requirements and get the benefit from railway policies along with the added business opportunities with the various manufacturing plants in the vicinity. In 2011-12, SMFA ventured into producing power using renewable sources by commissioning a 1 MW solar power plant under the Jawaharlal Nehru National Solar Mission at Tankajoda village in Sundargarh district of Odisha.

Responsible for executing electrical maintenance of entire captive power plant

- Design, implement, maintain and improve electrical equipment and systems
- Ensure electrical equipment availability to achieve production as per business plan
- Responsible for uptime of critical equipment like –Drives, Motors, Transformers, relays, probes
- Assist electrical lead with 3 improvement projects to enhance equipment uptime / reliability

- Monitor adherence to – CLTI, PM, condition-based monitoring schedules
- Compliance to checking & filling of electrical maintenance check sheets
- Execution of shutdown maintenance and monitor effectiveness
- Track effectiveness of maintenance practices
- Participation in root cause analysis for major equipment breakdown and adhere to corrective and preventive action plans
- Identify and implement opportunities to improve maintenance practices and reduce equipment downtime

- Responsible to maintain Min-Max levels for all vital and essential spares
- Responsible for health & availability of Insurance spares
- Ensure spares refurbishment criteria & plan for refurbishment to reduce costs
- Ensure ERP driven requisition, issue, indenting of spares

- Ensure technical training hours for electrical team is identified and provided in coordination with HR team.
- Ensure no delays in breakdown maintenance due to manpower shortage

- Ensure zero safety incidents and no lost time injuries in the power plant
- Ensure compliance for IMS standards

- Overall plant availability in a month
- Equipment wise availability in a month (Electrical equipment)

- PM schedule adherence
- Completion of shutdown jobs within specified timelines

- Identify and implement opportunities to improve maintenance practices and reduce equipment downtime

- Participate in root cause analysis for breakdowns / corrective maintenance issues
- Complete RCAs within 2 days
- Compliance to CAPA action points as per defined timelines

- spares availability within min-max levels
- upkeep of insurance spares

- Zero lost time injuries / accidents
- Compliance to EHS and other legal standards
- Train / coach team members on EHS

- 100% adherence to IMS standards
- Implement best practices
- Train / coach team members on IMS / SOPs

- Work experience as electrical engineer in power plants
- B.E/ Diploma – Electrical

- Min. 3 years of relevant experience required
- 11 KV certification is a plus